Jumping Droplets Whisk Away Hotspots in Electronics
April 5, 2017 | Duke UniversityEstimated reading time: 2 minutes
Engineers have developed a technology to cool hotspots in high-performance electronics using the same physical phenomenon that cleans the wings of cicadas.
A schematic of how the new jumping droplets electronics cooling system works
When water droplets merge, the reduction in surface area causes the release of a small amount of energy. So long as the surface beneath is hydrophobic enough to repel water, this energy is sufficient to make the merged droplet jump away.
On the wings of cicadas, this phenomenon drives droplets to catch and remove particles of dirt and debris. In the new cooling technology created by engineers at Duke University and Intel Corporation, droplets jump toward hotspots to bring cooling where the electronics need it most.
The results appear online on April 3, 2017, in the journal Applied Physics Letters.
“Hotspot cooling is very important for high-performance technologies,” said Chuan-Hua Chen, associate professor of mechanical engineering and materials science at Duke. “Computer processors and power electronics don’t perform as well if waste heat cannot be removed. A better cooling system will enable faster computers, longer-lasting electronics and more powerful electric vehicles.”
The new technology relies on a vapor chamber made of a super-hydrophobic floor with a sponge-like ceiling. When placed beneath operating electronics, moisture trapped in the ceiling vaporizes beneath emerging hotspots. The vapor escapes toward the floor, taking heat away from the electronics along with it.
Passive cooling structures integrated into the floor of the device then carry away the heat, causing the water vapor to condense into droplets. As the growing droplets merge, they naturally jump off the hydrophobic floor and back up into the ceiling beneath the hotspot, and the process repeats itself. This happens independent of gravity and regardless of orientation, even if the device is upside-down.
The technology has many advantages over existing cooling techniques. Thermoelectric coolers that act as tiny refrigerators cannot target random hotspot locations, making them inefficient for use over large areas. Other approaches can target moving hotspots, but require additional power inputs, which also leads to inefficiencies.
The jumping-droplet cooling technology also has a built-in mechanism for vertical heat escape, which is a major advantage over today’s heat spreaders that mostly dissipate heat in a single plane.
“As an analogy, to avoid flooding, it is useful to spread the rain over a large area. But if the ground is soaked, the water has no vertical pathway to escape, and flooding is inevitable,” said Chen. “Flat-plate heat pipes are remarkable in their horizontal spreading, but lack a vertical mechanism to dissipate heat. Our jumping-droplet technology addresses this technological void with a vertical heat spreading mechanism, opening a pathway to beat the best existing heat spreaders in all directions.”
There is still much work to be done before Chen’s jumping droplets can compete with today’s cooling technologies. The main challenge is to find suitable materials that work with high-heat vapor over the long term. But Chen remains optimistic.
“It has taken us a few years to work the system to a point where it’s at least comparable to a copper heat spreader, the most popular cooling solution,” said Chen. “But now, for the first time, I see a pathway to beating the industry standards.”
Suggested Items
Book Excerpt: The Printed Circuit Assembler’s Guide to... Factory Analytics
04/24/2024 | I-Connect007 Editorial TeamIn our fast-changing, deeply competitive, and margin-tight industry, factory analytics can be the key to unlocking untapped improvements to guarantee a thriving business. On top of that, electronics manufacturers are facing a tremendous burden to do more with less. If you don't already have a copy of this book, what follows is an excerpt from the introduction chapter of 'The Printed Circuit Assembler’s Guide to... Factory Analytics: Unlocking Efficiency Through Data Insights' to whet your appetite.
Listen Up! The Intricacies of PCB Drilling Detailed in New Podcast Episode
04/25/2024 | I-Connect007In episode 5 of the podcast series, On the Line With: Designing for Reality, Nolan Johnson and Matt Stevenson continue down the manufacturing process, this time focusing on the post-lamination drilling process for PCBs. Matt and Nolan delve into the intricacies of the PCB drilling process, highlighting the importance of hole quality, drill parameters, and design optimization to ensure smooth manufacturing. The conversation covers topics such as drill bit sizes, aspect ratios, vias, challenges in drilling, and ways to enhance efficiency in the drilling department.
Elevating PCB Design Engineering With IPC Programs
04/24/2024 | Cory Blaylock, IPCIn a monumental stride for the electronics manufacturing industry, IPC has successfully championed the recognition of the PCB Design Engineer as an official occupation by the U.S. Department of Labor (DOL). This pivotal achievement not only underscores the critical role of PCB design engineers within the technology landscape, but also marks the beginning of a transformative journey toward nurturing a robust, skilled workforce ready to propel our industry into the future.
Winner of The Science Show Rakett 69 Receives Incap Scholarship
04/24/2024 | IncapThe winner of the Rakett 69 science show, Andri Türkson, who stood out as an electronics enthusiast, received a scholarship from Incap Estonia, along with an internship opportunity in Saaremaa.
Alternative Manufacturing Inc. Awarded QML Requalification to IPC J-STD-001 and IPC-A-610
04/24/2024 | IPCIPC's Validation Services Program has awarded an IPC J-STD-001 and IPC-A-610 Qualified Manufacturers Listing (QML) requalification to Alternative Manufacturing Inc (AMI).