Better Living Through Pressure: Functional Nanomaterials Made Easy
April 20, 2017 | Sandia National LaboratoriesEstimated reading time: 3 minutes
Using pressure instead of chemicals, a Sandia National Laboratories team has fabricated nanoparticles into nanowire-array structures similar to those that underlie the surfaces of touch-screens for sensors, computers, phones and TVs. The pressure-based fabrication process takes nanoseconds. Chemistry-based industrial techniques take hours.
Sandia National Laboratories technologist Joshua Usher loads a target into the main power flow section of Veloce, a Sandia pulsed-power generator. The machine uses pressure rather than chemicals to form nanocomponents from nanoparticles. (Photo by Randy Montoya)
The process, called stress-induced fabrication, “is a new technology that mimics imprint processes already used by manufacturers,” said Sandia researcher Hongyou Fan, who led the effort. “Only instead of embossing credit cards, we’re using the same type of process to fabricate nanowires or other nano-sized components at ultrashort time scales.”
The method, for which three patents have been issued, is 9 million times faster than any known chemical method when performed on Sandia’s Veloce pulsed-power machine, which generates pressures on the order of 100,000 atmospheres, said Fan’s colleague, Jack Wise.
Less exotically, for manufacturing instead of research, embossing machines similar to those already commercially in use could serve. “It’s conceivable that few modifications would be needed to convert the machines from embossing to fabrication,” Fan said.
The Sandia process saves:
- time, because circuits can be fabricated in seconds instead of the hours required by chemical methods;
- the environment, because there’s no chemical waste to clean up;
- materials, because exactly the amount needed is placed on a substrate.
Also, defects common in industrial chemical fabrication of semiconductors are reduced in number by the pressure process, which acts to fill any vacancies occurring in the product’s atomic lattice.
“I have never seen or heard of this [process] in our extensive interaction with some of the leading material scientists in the world,” said Tom Brennan of Chicago-based Arch Venture Partners, speaking in a video about an earlier version of the process. “It allows us to think of completely new material solutions to problems industry is facing across the board.”
That earlier version of the pressure-based process worked by using a hand-tightened vise with diamond anvils, but that tool was not rapid or malleable enough for commercial production. Industrial embossing machines, on the other hand, produce sufficient pressure and are controllable.
“For a touch-screen, the pressure has to be worked out beforehand to stop the compression at just the right distance from the target: not too far, not too close, to produce the underlying nanowiring for a flat screen,” said Fan. “It’s a matter of programming the force applied to precisely determine how much to compress.”
That is, for flat screens, the nanowires need to be made flexible enough to contact an electrically charged layer of the device when pressed by a finger, yet far enough apart to remain separate when there’s no signal.
The technology, recently reported in Nature Communications, can fabricate a wide variety of nanoscale components including nanorods and nanosheets. The components can either be organized during their formation or dispersed in solvents for later assembly. The method could be used for chemical sensors, strain detectors and electrodes in solar cells.
Sandia researcher Hongyou Fan has been appointed a National Laboratory Professor at the University of New Mexico’s School of Engineering in its chemical and biological engineering department. The non-tenure-track appointment, which took effect March 1, automatically renews every three years and was made “in recognition of your significant achievements,” according to the university’s award notification. “I look forward to the opportunities for development of collaborative programs and student mentoring,” said Fan.
In addition to Fan and Wise, authors of the paper include Kaifu Bian, J. Matthew D. Lane, Gary S. Grest, Tommy Ao and Randy Hickman of Sandia; Zhongwu Wang from Cornell University; and former Sandia post-doctoral fellows Binsong Li and K. Michael Salerno.
The work was supported by the Department of Energy’s Office of Science. Part of the work was carried out at the Center for Integrated Nanotechnologies, a DOE Office of Science User Facility run by Sandia and Los Alamos national laboratories.
About Sandia National Laboratories
Sandia National Laboratories is a multimission laboratory operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corp., for the U.S. Department of Energy’s National Nuclear Security Administration. With main facilities in Albuquerque, N.M., and Livermore, Calif., Sandia has major R&D responsibilities in national security, energy and environmental technologies and economic competitiveness.
Suggested Items
Elementary, Mr. Watson: Ensuring Design Integrity
03/28/2024 | John Watson -- Column: Elementary, Mr. WatsonBack in February, many of us watched the "Big Game." It reminded me of the saying, “It's not how you start that is important, but rather how you finish." It is perfectly okay when you are talking about sports, you get off to a bad first half and need to recover in the second half. However, when it comes to PCB design, this is not a good practice. If things start badly, they usually don't recover. They continue down that same path, costing more money and losing design time.
ASMC 2024 to Showcase AI, Smart Manufacturing and Sustainability to Advance Chip Industry Manufacturing Expertise
03/27/2024 | SEMIMore than 125 experts will offer insights into the latest semiconductor manufacturing strategies and methodologies as hundreds of industry stakeholders gather at the 35th annual SEMI Advanced Semiconductor Manufacturing Conference (ASMC 2024), May 13-16 in Albany, New York.
Mycronic to Showcase More Versatile, High-productivity Assembly Solutions at IPC APEX EXPO 2024
03/27/2024 | MycronicMycronic, the leading Sweden-based electronics assembly solutions provider, will continue to respond to growing customer demand for high-flexibility, high-productivity solutions for zero-defect PCB assembly at IPC APEX EXPO 2024 in Anaheim, CA on April 9 - 11.
IPC APEX EXPO 2024: LPKF—Debunking Depaneling Industry Perceptions
03/27/2024 | Nolan Johnson, I-Connect007In this audio interview, listen to Jake Benz discuss advances in laser depaneling at LPKF. Thanks to advances in laser technology, perceptions about laser depaneling are changing from a low-speed, specialized process to a high volume process suitable for production manufacturing. Benz elaborates on some of the development and engineering that went into creating their latest, most capable depaneling machines.
The Many Complexities of PFAS
03/26/2024 | Marcy LaRont, PCB007 MagazineIn its simplest definition, PFAS is a group of chemicals used to make fluoropolymer coatings and products that resist heat, oil, stains, grease, and water. Fluoropolymer coatings can be in a variety of products. Though this definition is not inaccurate, it can be misleading. Depending on who you ask, there are upward of 10,000 PFAS chemistries that can meet various definitions.