New Technique Allows Printing of Flexible, Stretchable Silver Nanowire Circuits
February 26, 2018 | North Carolina State UniversityEstimated reading time: 1 minute
Researchers at North Carolina State University have developed a new technique that allows them to print circuits on flexible, stretchable substrates using silver nanowires. The advance makes it possible to integrate the material into a wide array of electronic devices.
Silver nanowires have drawn significant interest in recent years for use in many applications, ranging from prosthetic devices to wearable health sensors, due to their flexibility, stretchability and conductive properties. While proof-of-concept experiments have been promising, there have been significant challenges to printing highly integrated circuits using silver nanowires.
Silver nanoparticles can be used to print circuits, but the nanoparticles produce circuits that are more brittle and less conductive than silver nanowires. But conventional techniques for printing circuits don’t work well with silver nanowires; the nanowires often clog the printing nozzles.
“Our approach uses electrohydrodynamic printing, which relies on electrostatic force to eject the ink from the nozzle and draw it to the appropriate site on the substrate,” says Jingyan Dong, co-corresponding author of a paper on the work and an associate professor in NC State’s Edward P. Fitts Department of Industrial & Systems Engineering. “This approach allows us to use a very wide nozzle – which prevents clogging – while retaining very fine printing resolution.”
“And because our ‘ink’ consists of a solvent containing silver nanowires that are typically more than 20 micrometers long, the resulting circuits have the desired conductivity, flexibility and stretchability,” says Yong Zhu, a professor of mechanical engineering at NC State and co-corresponding author of the paper.
“In addition, the solvent we use is both nontoxic and water-soluble,” says Zheng Cui, a Ph.D. student at NC State and lead author of the paper. “Once the circuit is printed, the solvent can simply be washed off.”
What’s more, the size of the printing area is limited only by the size of the printer, meaning the technique could be easily scaled up.
The researchers have used the new technique to create prototypes that make use of the silver nanowire circuits, including a glove with an internal heater and a wearable electrode for use in electrocardiography. NC State has filed a provisional patent on the technique.
“Given the technique’s efficiency, direct writing capability, and scalability, we’re optimistic that this can be used to advance the development of flexible, stretchable electronics using silver nanowires – making these devices practical from a manufacturing perspective,” Zhu says.
Suggested Items
IDTechEx Report Unveils 3D Electronics Status and Opportunities
04/22/2024 | PRNewswire3D electronics is an emerging manufacturing approach that enables electronics to be integrated within or onto the surface of objects. 3D electronic manufacturing techniques empower new features, including mass customizability, greater integration, and improved sustainability in the electronics industry.
IDTechEx Discusses the Role of Printed Sensors in Mass-Digitization
04/11/2024 | PRNewswireIntegrated sensors digitizing physical interactions are vital in everyday life. From personalized user experiences to warehouse inventory management, data-driven insights are driving demand for smarter sensors — and lots of them.
A Closer Look at Professional Development at IPC APEX EXPO 2024: 3D Printing and AI
04/09/2024 | I-Connect007 Editorial TeamWhile the finishing touches were being made to the show floor at IPC APEX EXPO, just as much activity was happening in the conference rooms of the Anaheim Convention Center on the days before the show officially opened. The hallways and classrooms were filled for standards committee development meetings and Professional Development Courses, and IPC hosted evening receptions for Emerging Engineers, ECWC, and those who are attending for the first time in a special “newcomers” event.
Mycronic to Showcase More Versatile, High-productivity Assembly Solutions at IPC APEX EXPO 2024
03/27/2024 | MycronicMycronic, the leading Sweden-based electronics assembly solutions provider, will continue to respond to growing customer demand for high-flexibility, high-productivity solutions for zero-defect PCB assembly at IPC APEX EXPO 2024 in Anaheim, CA on April 9 - 11.
DARPA Explores Additive Manufacturing’s Revolutionary Potential for Futuristic Microsystems
03/12/2024 | DARPADARPA played a seminal role in establishing materials science as a discipline. One of the latest disruptive efforts in new materials and applications, the Additive Manufacturing of Microelectronic systEms (AMME) program, seeks to launch microsystems manufacturing far beyond today’s state of the art.